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DHBVL/D2 Flat Non-Tension Conductor Rail

Compact flat non-tension conductor rail for automated storage, shuttle and RGV systems. 120A and 150A, 4-pole and 5-pole, speeds to 360 m/min. Made to order.

DHBVL/D2 flat non-tension conductor rail profiles
DHB flexible integrated multi-pole conductor rail
DHB flexible integrated multi-pole conductor rail
Flat multi-pole conductor rail following a curved section, collectors in service
Flat multi-pole conductor rail following a curved section, collectors in service
Automated storage aisle: stacker machine powered by flat conductor rail
Automated storage aisle: stacker machine powered by flat conductor rail
Rail-guided cart drawing power from a flat multi-pole conductor rail
Rail-guided cart drawing power from a flat multi-pole conductor rail

Available ratings

4-pole 120A4-pole 150A

A flat, compact rail built for automation rather than cranes: multi-shuttle and mother-child storage systems, RGV ring shuttles, sorting lines, monorail trolleys, and inspection and production lines. 4-pole and 5-pole, 120A and 150A, rated for travel speeds up to 360 m/min.

  • Designed for speed. A design speed of 360 m/min, built for automation duty cycles rather than occasional crane travel.
  • Fits where a crane rail will not. A flat profile with 20 mm pole spacing, in 4-pole or 5-pole form, for tight envelopes inside racking and conveyor structures.
  • Five poles when you need control or data. The 5-pole version adds a spare pole alongside the three phases and earth.
  • Aluminium-based stainless steel conductor. A stainless contact surface for wear resistance at high cycle rates, on an aluminium base for conductivity and weight.
  • Non-tension system. Assembly clamps at 500 mm centres on straight runs and 400 mm on curves; the rail does not rely on tensioning to hold alignment.

Specifications

Current ratings120A (60 mm²) and 150A (75 mm²)
Poles4-pole and 5-pole
ConductorAluminium-based stainless steel
Rated voltage600V
Pole pitch20 mm
Section length4 m standard; other lengths to order
Design speedUp to 360 m/min
Ambient−30°C to +55°C
Dielectric strengthGreater than 25 kV/mm
Short-time withstand20 × rated current for 1s
CollectorsJDBV/D2-40 (40A, two per unit); 100A × 2; 50/60A × 2 tandem
AvailabilityMade to order; lead time and project documentation confirmed at quotation

Applications

Multi-shuttle and mother-child AS/RS, RGV ring shuttle systems, cross-belt and linear sorters, single-rail automated trolleys, inspection and production lines, amusement rides, and data and communications transmission along a moving path.

Ordering

Send us the runway length, supply voltage, crane current draw or motor kW, and the number of poles required, and we will size the system and quote it. Installation and connection must be carried out by a licensed electrician in accordance with AS/NZS 3000.

Available configurations

4-pole 120A / 4-pole 150A / 5-pole 120A / 5-pole 150A. Quoted per metre of runway with the accessories required.

Priced on application

Conductor rail is quoted per job, not per unit.

Tell us the runway length, supply voltage, crane current or motor kW and the number of poles, and we will size the system and send a quotation.

Request a quote for this product